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Technology has transformed the apparel manufacturing industry in recent years. from design to production to distribution, and it has scientific art involving fashion techniques and designing. Constant technological advancement has brought many changes in the field of garment industries, resulting in increased efficiency and quality. The apparel industry continues to be at the forefront of design technology, pushing the boundaries of innovation and creativity to create products that are both fashionable and functional. In this blog, we will examine the role of technology in the apparel manufacturing industry and how it has benefited the industry.

Current Technology in Use

Design

Hand-drawn sketches and physical prototypes are becoming increasingly rare. Clothing designers can now easily create intricate and complex designs thanks to the introduction of computer-aided design (CAD) software. Adobe Illustrator, CLO 3D, and Optitex have made it possible to create 3D prototypes that can be shared with manufacturers and clients for feedback and approval. This not only speeds up the design process, but also guarantees greater accuracy and precision.

Digital Printing

Digital printing technology has revolutionized the apparel industry by allowing designers to create intricate designs with precise detail. Digital printing can be used on a range of materials, including cotton, silk, and polyester, and is ideal for creating vibrant colors and patterns.

Laser Cutting

Laser cutting is a design technology that offers accuracy and efficiency in the production process. This technology uses a laser to cut fabric into precise shapes, which reduces waste and speeds up the manufacturing process. Laser cutting is ideal for creating intricate designs and patterns that would be difficult to achieve with traditional cutting methods.

Production

The apparel manufacturing process has also been changed by technological advancements. Much of the manual labor used to make clothing has been replaced by automated machines and equipment. Computer-controlled blades, for example, are used in automated cutting machines to cut fabric more precisely and efficiently than manual cutting methods. Sewing machines have advanced as well, with computer-controlled machines capable of sewing faster and more accurately than human workers. This has increased efficiency while also lowering the possibility of manufacturing errors. Here are some of the most important production technologies used in the apparel industry:

Computer-Integrated Manufacturing (CIM)

Computer-integrated manufacturing (CIM) is a production technology that integrates computer systems and software into the manufacturing process. This technology allows for more precise control over the production process, reducing the risk of errors and increasing efficiency.

Industrial Sewing Machines

Industrial sewing machines are a critical production technology in the apparel industry. These machines are designed to handle high volumes of fabric and can stitch continuously, allowing for faster production times and improved quality control.

RFID Technology

Radio-frequency identification (RFID) technology is used in the apparel industry for inventory management and tracking. RFID tags are attached to garments and can be scanned to track their location and monitor inventory levels. This technology allows for more accurate inventory management, reducing the risk of overstocking or stock outs.

Overall, these production technologies are essential in the apparel industry, enabling manufacturers to produce high-quality products efficiently and effectively. As technology continues to advance, we can expect to see even more innovative production technologies emerging in the apparel industry.

Quality Control

Because of technological advancements, manufacturers can now ensure that their products meet quality standards. Sensors and cameras can detect fabric and garment flaws, and computer algorithms can identify and sort out defective products. This not only improves the final product’s quality but also reduces waste and saves time. Quality control technology is an essential component of the apparel industry for producing high-quality products efficiently and achieving high customer satisfaction. As technology advances, we can anticipate the development of more sophisticated quality control technology to assist the apparel industry in maintaining a competitive edge.

Sustainability

Technology has played a significant role in making apparel production more environmentally friendly. The amount of water and chemicals required to produce printed fabrics has been reduced because of digital printing technologies. Air Dye and Color Zen are two cutting-edge dyeing technologies that use less water and energy than traditional dyeing techniques. Furthermore, as textile engineering advances, sustainable materials such as recycled polyester and organic cotton become more widely available.

The fashion industry is evolving into a more sustainable industry, owing to the adoption of innovative technology aimed at reducing the industry’s environmental impact. While it may be an ambitious goal, the adoption of sustainable technology is critical to ensuring a sustainable future for our planet.

Distribution

Finally, technological advancements have altered the distribution of clothing. E-commerce platforms such as Amazon and Alibaba have enabled manufacturers to reach a global market while reducing the need for physical stores and the associated costs. Furthermore, advances in logistics technology have enabled manufacturers to track their products throughout the supply chain to ensure that they arrive on time and in good condition. Technological advancements have had a significant impact on the apparel manufacturing industry. Technology has made the process faster, more efficient, more accurate, and more sustainable, from design to production to distribution. We can expect even more innovations that will benefit the industry as technology advances.

The Future Technology

The impact of technology on the apparel sector is not limited to design, production, quality control, sustainability, and distribution. There are several other areas where technology has had a significant impact. Here are a few more examples.

3D Printing

3D printing is a relatively new technology in the apparel industry, but it has already shown great promise. 3D printers can be used to create fashion accessories, jewelry, and even entire garments. This technology offers designers a new level of creative freedom, allowing them to create designs that are impossible with traditional manufacturing methods.
Many brands, both large and small, have been researching the possibilities for on demand production since the introduction of 3D printers. This will create new opportunities for customization, sustainability, and creativity in the apparel industry.

Overall, these design technologies are changing the face of the apparel industry, offering more creativity and efficiency to designers and manufacturers. As technology continues to evolve, it will be exciting to see what new possibilities emerge in the world of fashion and apparel

Personalization

With advances in technology, apparel manufacturers can now offer personalized products to customers. For example, companies like Nike and Adidas offer customized shoes that are designed specifically for each customer’s unique preferences and needs. This not only improves the customer experience but also helps manufacturers reduce waste by producing only what is needed.

Augmented Reality

Augmented reality (AR) is a design technology that has begun to make waves in the fashion industry. AR allows designers to create virtual clothing that can be tried on by customers using a smartphone or tablet. Customers can use augmented reality to create virtual clothing for avatars that mimic their body shape and movement. This technology has the potential to revolutionize the way we shop for clothes by allowing customers to see how garments will look before they make a purchase. Augmented reality (AR) technology has made it possible for customers to try on clothes virtually. Apps like Loom.ai and Dressing Room allow customers to create digital avatars of themselves and try on clothes in a virtual environment.

This not only makes the shopping experience more convenient but also reduces the need for physical stores.

Robotics

Some apparel manufacturing facilities use robotics technology to automate repetitive and dangerous tasks. Robots can transport materials, sew clothing, and perform quality control checks. This not only increases efficiency but also lowers the risk of worker injury.

Blockchain

Blockchain technology can provide end-to-end traceability, transparency in the supply chain and it’s used as record-keeping technology. This technology can be used to track supply chain processes, reduce waste and fraud, and provide information regarding product authenticity. This helps manufacturers identify and address issues like worker exploitation, environmental violations, and counterfeiting.

The combination and further development of these technology trends will likely transform Current methods of the apparel industry. As the focus shifts to improving product sustainability, supply chain efficiency, and enhancing of consumer experience.
In conclusion, technology has had a significant impact on the apparel industry, transforming virtually every aspect of the industry. As technology advances, we can anticipate even more innovations to improve the efficiency, sustainability, and transparency of apparel manufacturing.

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Denim has been a fashion staple for centuries, but its journey to become one of the most versatile and widely worn fabrics in the world is a long and fascinating one. From its origins as a rugged material for workwear, to its transformation into a symbol of youth culture and rebellion, denim has undergone many changes over the years. In this blog post, we will explore the evolution of denim, from its early days to the present, and look at some of the latest trends and innovations that are shaping its future.

Origins

Denim can be traced back to the 15th century in Italy, where it was known as “serge de Nîmes” (serge from Nîmes). This type of fabric was used to make sturdy work clothes, such as overalls and aprons, for workers in the textile mills of the city. However, it was not until the 1850s, when Levi Strauss and Jacob Davis created the first pair of denim jeans, that denim truly began to make its mark on the fashion world.

With their durable construction and comfortable fit, denim jeans quickly became popular with laborers, gold miners, and cowboys. Over time, the style and fit of jeans evolved to suit the needs of different groups of people. For instance, in the 1920s and 1930s, Hollywood began to incorporate denim in their movie and stars such as Marlon Brando and James Dean made it popular among the youth.

In the 1950s, denim truly became a symbol of youth culture, as a new generation of teens and young adults embraced the fabric as a form of rebellion against the more formal styles of their parents. Denim jeans became a staple in the wardrobes of teenagers and young adults, and the trend quickly spread to other countries, including Europe and Asia.

As denim grew more popular, designers and fashion brands began to experiment with new ways to incorporate the fabric into their collections. Over the years, we have seen the rise of denim jackets, skirts, dresses, and even accessories like bags and shoes.

Value adds

The process of washing denim has progressed significantly over the years. In the early days, denim was primarily worn as workwear and was not considered a fashionable clothing item. As such, the washing process was primarily focused on removing dirt and stains, rather than creating a specific look or aesthetic. The most common method used was to simply wash the denim in a washing machine using detergent and water.

In the 1970s and 1980s, as denim began to gain popularity as a fashion item, the washing process became more refined. One of the most common methods used at this time was stonewashing, which involved adding pumice stones to the washing machine along with the denim. The pumice stones would abrade the denim, creating a softer feel and a faded, worn-in look. However, this method was harmful for workers and was discarded for safety concerns.

In the 1990s, new washing techniques began to emerge, such as sandblasting. This method involved using compressed air to spray sand onto the denim, creating a similar worn-in look as stonewashing but with more intense abrasion. However, Sandblasting was also discarded due to severe health hazards for workers and severe environment damage caused by the sand.

In recent years, technology has allowed for the development of more advanced washing techniques. These techniques include laser technology, ozone technology, and others which help to create a variety of different looks and finishes, such as vintage, bleached, and distressed effects. They are also much more environmentally friendly, and safer for workers.

Today, there are several technologies used in washing denim, with a focus on sustainability and safety of workers. With advancements in technology and machinery, the denim washing process has become more advanced and efficient, while also being more environmentally friendly. It has also helped to improve the quality and appearance of denim, offering a wider range of styles and finishes to consumers.

The new trend

In recent years, denim has emerged: sustainable and eco-friendly production. Brands are beginning to use organic cotton, recycling and repurposing denim, and implementing closed-loop production.

Denim has also been at the forefront of innovation in terms of the technology and treatments applied to the fabric. From traditional stonewashing and sandblasting to newer methods like laser and ozone technologies, the finishes and looks of denim have evolved to new heights.

In conclusion, denim has come a long way since its origins as a sturdy workwear fabric. Today, it is a fashion staple that is worn and loved by people of all ages and backgrounds, and it shows no signs of slowing down. With the evolution of sustainable and eco-friendly production, and technology-driven treatments, we can expect denim to remain a staple in our wardrobe for years to come.

Market Size

As of 2021, the global denim market size was valued at around $85 billion, and it is projected to grow at a CAGR (compound annual growth rate) of around 4% during the forecast period of 2021-2028. The growth of the market is driven by factors such as increasing demand for denim products from various end-user industries, growing popularity of sustainable denim products and new technologies for denim production.

The rise in disposable income and changing consumer preferences are also among the factors that are driving the growth of the market. Additionally, the increasing popularity of denim products in emerging economies such as China, India, and Brazil is also expected to contribute to the growth of the market.

The rise of e-commerce and online sales platforms have also made it more convenient for consumers to purchase denim products, which is also expected to drive the growth of the market. The emergence of various new trends and styles in the market is also expected to attract more customers, which will further drive the growth of the market.

However, there are also factors that could limit the growth of the market. The high cost of raw materials and labor costs, along with the increase in trade tariffs and duties, are among the major challenges facing the denim industry. The impact of COVID-19 has also led to a slowdown in production and demand for denim products.

In conclusion, the global denim market is expected to grow in the forecast period due to increasing demand, technological advancements, and changing consumer preferences. However, rising raw material costs, trade tariffs and impacts of the COVID-19 pandemic are some of the factors that are expected to hamper the growth of the market.

Addis Ababa March 22/2023 /ENA/Ministry of Industry has Launched ‘ETHIOPIA TAMRIT’ Expo 2023 which will be held from May 6 -May 10 in Addis Ababa at the Millennium Hall with a view to widening the market destinations of Ethiopian manufacturing products across the global.

ETHIOPIA TAMRIT (Let Ethiopia Produce), is a national movement launched last year by Prime Minister Abiy Ahmed with a view to creating a competitive manufacturing industry by addressing the challenges facing the sector in a sustainable, integrated and comprehensive manner.

‘ETHIOPIA TAMRIT’ Expo 2023 aims to promote Ethiopia’s products to the global market which will help to widen the market destinations of Ethiopian products in addition to the various discussion forums on the margins of the expo.

Speaking during the launching ceremony of the planned Expo, Industry Minister Melaku Alebel said foreign investors are also expected to participate at the expo with their technologies in addition to the local manufacturers.

The government has been working with due attention in order to strengthen the sector by taking the experiences of successful countries including Japan, Singapore, and Malaysia among others in the sector, he said.

Melaku stated ‘ETHIOPIA TAMRIT’ movement aims at enhancing the manufacturer’s capacity, widen their market destination, increase export amount, as well as strengthen import substitution.

The movement also helps to enhance the collaborative activities of stakeholders including financial institutions with the view to solve the bottlenecks in the sector, he underscored.

According to him, a lot of inputs are expected from ‘ETHIOPIA TAMRIT’ EXPO 2023 through discussion and experience exchange both with local and international stakeholders for the successful implementation of the movement.

The minister finally urged the manufacturers to take part at the EXPO not only to promote their products but also to participate on the discussion about the policies in the sector so as to find long lasting solutions for the problems in the sector.

All sorts of clothes, from sporting to office attire, from everyday wear to standout luxury pieces, are included in the garment market. Global demand for clothing and shoes is anticipated to increase once more in 2020, following challenges brought on by the coronavirus pandemic, which negatively impacted the apparel industry’s sales. In terms of revenue, the global apparel market is predicted to bring in about 1.5 trillion US dollars in 2021 and close to 2 trillion by 2026. The majority of this garment demand is being met by China and the United States, both of which are producing far more money than any other nation. The fact that the same two nations are significant participants in global trade may not come as a surprise. The nation having the largest export value of clothing is China. In terms of the value of apparel imports, the United States ranks second only to the European Union.

In ascending order, the top ten apparel retail markets in the world (by retail sales value in 2022)

China, USA, Germany, United Kingdom, Japan, India, France, Italy, Russia, Canada (Source Euromonitor)

In ascending order, apparel retail sales by region (in 2022)

Asia Pacific (39.3%), North America (23.3%), Western Europe(20.4%), Rest of the world
(16.9%).(Source Euromonitor)

According to industry estimates, the global apparel retail market will grow by 7.6-8.6 percent between 2021 and 2022. The annual growth rate, however, will slow to 4.0-5.7 percent in 2022-2024 and then to 3.8-4.6 percent in 2025-2026. Asia-Pacific, North America, and Western Europe will continue to be the world’s largest apparel consumption markets, accounting for more than 80% of retail sales. However, the Middle East and Africa, as well as Latin America, will be key emerging markets to monitor.

China and the United States will continue to be the world’s two largest apparel retail markets, with no immediate competitors. China and the United States are major players in international trade. China is the world’s largest clothing exporter, and the United States is the world’s second largest importer.

“Fashion is one of the world’s most important industries, driving a significant portion of the global economy. It is a key value-creating industry for the global economy. If the global fashion industry were ranked alongside individual countries’ GDP, it would be the world’s seventh-largest economy.” According to Euromonitor and McKinsey research reports published prior to the Covid-19 pandemic, the global revenue of the fashion industry was estimated to be between $1.7 trillion and $2.5 trillion.

Ethiopia Global Share in apparel industry

Ethiopia has long been regarded as one of Africa’s economic powerhouses. Until recently, it gained great political stability in comparison to other African countries. With an average GDP growth rate of 10% over the last decade and a government that implemented foreign investor-friendly policies, the country was able to attract South and East Asian clothing manufacturers. These are sold to international retailers such as Decathlon and H&M. Although Ethiopia’s textile and apparel sector is currently small its export share is less than 10% of all exports, and its output only accounts for 0.6% of the country’s GDP—it was predicted that over the following several years, the industry would expand by over 40% annually.

Despite these obstacles, the Ethiopian government’s efforts to make the nation a major sourcing hub and one of the most desirable destinations for global textile and apparel investments have not gone unnoticed. Heavy-hitting retailers like Gap, H&M, Tesco, Belk, and Walmart have factories in Ethiopia or obtain their clothing goods from there.

Global Apparel Market Drivers

Wireless Technology Advancement and the Growing Need for Connectivity

The growing popularity of online shopping is most likely driving the textile manufacturing industry. Manufacturers’ ability to sell their goods in a larger market than previously will widen their geographic customer base and fuel the growth of the textile manufacturing industry. E-commerce platforms, for example, have increased traditional clothing sales in countries such as India by increasing producers’ geographic exposure.

Increasing Clothing Demand from the Fashion Sector

The fashion business has a significant economic influence. Fashion firms are a multibillion-dollar industry. As a result, rising fashion clothes demand has a significant impact on the economy. It is responsible for both the recent and future expansion of the apparel industry.

Global Apparel Market Constraint

Coronavirus Pandemic

The outbreak of Coronavirus disease (COVID-19) has acted as a significant restraint on the textile manufacturing market in 2021, as supply chains have been disrupted due to trade restrictions and Consumption has decreased because of whole world government lockdowns

Growing Industrial Waste

The amount of waste in the manufacturing of apparel is very significant, which has led to an increase in both pre- and post-production waste. Many clothing cutouts and post-production garment wastes are dumped in landfills every day. If these things aren’t successfully handled, they have an impact on the environment.

Our executive staff attended two significant textile sourcing and machinery exhibits in Mumbai and New Delhi, India Consecutively.

We had the chance to discuss potential trade relationships, and joint ventures with the Indian textile ministry. The Indian textile industry has a lot to teach the Ethiopian textile industry, and in this particular situation, we have inked an MOU with a company that serves as an advisor to the Indian textile ministry.

We learned at the Source India 2022–23 event in Mumbai that there are a lot more options than the countries from which our region imports textile raw materials. As a result, we created opportunities for sourcing fabrics, yarns, trims, and accessories from India in a coordinated manner. We are now providing the contacts and samples for interested local manufacturers.

At Amrach.net, we try our best to make our platform easy to use, for this we use different approach to reach out to our customers, one is utilizing opportunities provided from supporters of the sector. in this case we had the chance to attend and present our ecommerce platform and its service on a workshop provided by LIWAY “adopting e-commerce services to improve transactions in MLEs”

Amrach.net supports local manufacturers to simplify data management, monitoring and control of information flow, easy information access, buying and selling, and many other features to bridging the gap amongst them and reduce marketing cost by accessing it on the tipoff our finger tips.

We also had the opportunity to understand variety of other issues that manufacturers faced, which will be addressed in the future by our platform. We would like to express our appreciation to all of the session’s organizers.

The textile industry emits a lot of pollutants at every stage of fiber and fabric processing. Liquid discharge, solid waste, hazardous waste, air emissions, and noise pollution are examples of pollutants.

Textile waste is divided into two categories: pre-consumer waste and post-consumer waste. Pre-consumer waste is waste generated on factory floors during cutting and the manufacturing process of apparel making, which includes fabric selvedges and leftover fabric scraps. Postconsumer waste is created by items such as used clothing, towels, bedsheets, carpets, rugs, upholstery, and other textiles.

Waste minimization is the use of a systematic approach to reducing waste generation at the source. Waste minimization refers to the use of a systematic approach to reducing waste generation at the source. Hazardous and non-hazardous materials, water, energy, raw materials, all waste emissions, and other resources are all subject to waste minimization. It is not a one-time event, but rather an ongoing program. That is, it is a technique that can be applied to all process inputs and outputs.

In other words, waste minimization prevents waste from being generated in the first place, rather than treating it after it has been generated using end-of-pipe treatment methods.

Waste management in the textile industry is defined as the methods and actions required to manage waste from its beginnings to its final disposition. This includes waste collection, transportation, treatment, and disposal, as well as waste management process monitoring and control, waste-related laws, technologies, and economic systems. Economic barriers to waste minimization include insufficient funds or cash flow, poor communication, failure to prioritize waste management, and so on….

Types of Textile Waste

Spinning Waste
Weaving Waste
Knitting Waste
Dyeing Waste
Clothing Waste

Benefits of Waste Minimization

Implementing waste minimization has a number of advantages. These are some examples:

Environmental improvement
Reduces operating costs
Risk reduction as a result of improved understanding, control, and management of current and future risks and liabilities.
Improves process efficiency
Improves Employee moral
Protects health and environment
A competitive advantage gained by improving the company’s image

Waste reduction is accomplished through source reduction through process and product changes. Product modifications include (increasing product life, designing for less environmental impact.) Changes to the process include (improved operating practices, improved housekeeping, change in raw materials, and change in technology, in-house reuse or recycling)

Steps that can be taken to minimize textile wastage are as follows:

Reducing water consumption
Reducing chemical consumption
Energy Conservation
Reduce solid waste
Reduce the use of toxic materials
Optimum use of resources

Conclusions

The textile industry emits a wide range of pollutants at all stages of fiber and fabric processing. These include liquid waste, solid waste, hazardous waste, air emissions, and noise pollution. Energy consumption must also be considered because the fuel used to provide this energy contributes to the pollution load. It is critical to investigate all aspects of reducing textile industry waste and emissions, as this will not only result in improved environmental performance but also significant savings for individual companies.

“Let’s meet in İstanbul”
HOMETEX, the biggest textile meeting of Europe, the USA, the Middle East, and Africa, hosts the world’s leading textile companies in the home textile sector, will be held at Istanbul Expo Center on May 16-20, 2023. HOMETEX, one of the world’s most prestigious fairs in the home textile sector, will bring the national and international sector players together in Istanbul. Importers and exporters, manufacturers, retailers, wholesalers, chain stores, designers, interior architects, decorators, visitors from all over the world, who are the decision mechanism of the hotel, accommodation and hospital sectors; will have the opportunity to meet the quality, wide product range, fast delivery and solutions of the Turkish Home Textile Industry. The 2022 exhibition, where more than 650 local and foreign companies showcased their new products, had 170,000 visits from 126 countries in 5 days and its business volume reached 1.5 billion dollars, exceeding all expectations.

Timings

9:00 AM – 5:00 PM (General)

Estimated Turnout

120000 Visitors

800 Exhibitors

Date: 16 – 20 May 2023

Venue: Istanbul Expo Center (Istanbul Fuar Merkezi), Bakırköy, Turkey

“The Textile and Garment Show”
Global Textile Trade Fair is launched for Textile stakeholders of India and the USA to cater the business possibilities, networking, joint ventures, knowledge sharing, and technology transfers, to take the textile trade and commerce between India & USA to the next level. GTTF will be the platform to strengthen the textile trade relations between both countries. It is a platform where the who’s who of the textile industry gets connected and explores an opportunity to enhance trade reactions between India and the USA. It is the focus Indian market show in the USA, where buyers come with the mindset of buying from the Indian industry.

Timings

10:00 AM – 5:00 PM (General)

Estimated Turnout

1500 Visitors

100 Exhibitors

Date: 11 – 12 May 2023

Venue: Los Angeles Convention Center, Los Angeles, USA

Fabrics & Trims Show will be showcasing the latest and the trendiest in the world of fabrics, trims & accessories. The quality and aesthetics of any finished apparel depend on the selection of the right fabric, styling, embellishments, and manufacturing process. As fashion evolves, the need for variety in every aspect of garmenting increases, and in such a bright scenario, a show like Fabrics & Trims is a much-needed platform for bringing different fabrics, trimmings, embellishments, and accessories on one plate. Connect with top-level decision-makers from across India and generate new sales leads

Timings

10:00 AM – 06:30 PM (General)

Entry Fees

Free For Industry Professionals

Estimated Turnout

7000 Visitors
100 Exhibitors

Date: 11 – 13 May 2023

Venue: Jio World Convention Centre, Mumbai, India